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PLC Metal 10m/Min Door Frame Forming Machine With Lock Hole Station

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PLC Metal 10m/Min Door Frame Forming Machine With Lock Hole Station

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Brand Name : BEST

Certification : CE

Place of Origin : CHINA

MOQ : 1 set

Price : USD$30000---40000

Payment Terms : L/C, T/T

Supply Ability : 20 sets/month

Delivery Time : 30 work days

Type : Automatic

Control System : PLC Control

Cutting Method : Fly Saw Cutting

Speed : 8-10m/min

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Fully Automatic Metal Door Frame Roll Forming Machine With Lock Hole Station

Composition of machine:

1. 3T hydraulic decoiler
2. Entrance table-guide- flattener
3. Servo feeding and punching system
4. Feeding→roll forming→rectify device→post cutting
5. Output table
6. Hydraulic station
7. Control desk

Profile, layout & production flow:

Profile thickness between0.8-1.5mm carbon steel
Yelied strength of material: 195-235Mpa
Effective width: base on profile
Following profile in only for customer reference, the exactly can be provide by customer

Working Flow

Hydraulic decoiler→ entrance table &guide→flattening→loop→servo feeding→Punching 1→Punching 2→Punching 3→loop →feeding→roll forming→post cutting →output table

1: 3T hydraulic decoiler
Single unrolling machine, one side can put material
Adopt automatic hydraulic system for expand
Coil weight (Max) 3000kg
Inter diameter 420mm-510mm
Maximal out diameter 1300mm
Oil cylinder dia 100mm
Coil width (Max) 500mm
Working speed 0-15m/min adjustable
Main motor power 4KW AC motor
Hydraulic power 3kw
Frequency converter brand Yaskawa
De-coiler should be with Loop control and hold down, and with baffle for forbid coil fall down
The decoiler has 4 segments
Color blue
Quantity 1 set

2: Entrance table guide→flattener
Armed adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattene
Entrance table-guide adjustable
Entrance width range 150-300mm
Entrance and guide roller diameter is ￠65mm, material is sae1045, HRC48-52° surface with chrome
Quantity 1
The quantity of leveler rolls must be planned according to thickness 0.8mm to 1.5 mm.
Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
Flattener roller material SAE 1045 thermal treatment hardness 48-52 HRC
Diameter of flattener shaf ￠56mm, material is SAE 1045, hardening and tempering
Power 4KW AC motor
Speed 0-15m/min
Speed controlled by frequency converter brand Yaskawa
Color main color in blue, drive parts by yellow
Quantity 1

3: Servo feeding and punching system
Servo feeding system
This system adopt servo feeding to make high speed and precision
Servo power 3KW
Servo brand Yaskawa (made in China)
Feeding roller SAE 1045 thermal treatment hardness 48-52 HRC.
Feeding material requirement width min 150mm
Material spec thickness between 0.8mm and 1.5mm
Punching (include hydraulic station)
Base on customer provide punching drawing, this machine need adopt 5 units hydraulic punching system
Hydraulic station with Storage tank for provides pressure oil quantity in a short period of time, to meet the requirements of speed pressure
The whole punching operation should be automated and controlled by a program installed in the PC which is located in the operator's console.
Hydraulic power 7.5kw
Working pressure 12-20Mp adjustable

4:Feeding→roll forming→rectify device→post cutting
Feeding
Profile steel thickness between 0.8mm and 1.5mm
Feeding system adjustable by hand wheel
Feeding width range 150-300mm
Feeding roller diameter is ￠56mm, material is ASTM52100, HRC58-62egeree
roll forming
Main motor power 5.5kw, AC motor, side motor to save space
Machine Voltage, Frequency, Phase 380 V, 50 Hz, 3Phase
Roll station 17stations (base on final design)
Roller material Gcr15, 58-62,HRC hardness and chrome plated surface
Shaft diameter ￠65mm material: SAE1045
rectify device
two station safter roll forming,
Function for revise the end product up and down/ left and right to straightness
Roller material: Roller material GCR15 quenched 58°-62°finishing turning CNC
Adjust by hand wheel
Post cutting system
Cutting after forming Cut the sheet after roll forming to required length
Material of blade Cr12, 58-62 HRC hardness
Cutting blade 1 set
Cutting power by hydraulic, 7.5KW with Storage tank
Working pressure 10-20Mpa adjustable
Length measuring Automatic encoder length measuring, brand: Omron

5: Output table
Frame welding by tube
Size about 2.0m long*0.3mwide*0.9mhigh
One out table with support roller
Supporter roller ASTM 1045 with chrome
Diameter of rollers 55mm
Color Blue
Quantity 2 units

6: hydraulic station
Hydraulic power 7.5kw
Working pressure 12-20Mp adjustable
Solenoid valve 6 groups (one for cutting)
Hydraulic oil 46# hydraulic oil
Quantity 1
Color blue

7: Control desk
Voltage, Frequency, Phase 380 V, 50 Hz, 3Phase
Control panel Button-type switch and touch screen
Unit of length millimeter (switched on the control panel)
Language English/Chinese
PLC brand Panasonic
Frequency converter brand Yaskawa, quantity: 1
Touch screen Taiwan Weinview

Advantage of machine

1. Reasonable Price

2. High Quality

3. 12 Months Warranty

4. More Than 10 Years Experience

5. Durable

6. Reliable

PLC Metal 10m/Min Door Frame Forming Machine With Lock Hole Station


Product Tags:

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